The one-piece flow concept is a production method in which each individual workpiece is fed through the various production steps one after the other and not in large batches or lot sizes.
- Continuous flow
Each workpiece is moved individually and continuously through the production process.
- Minimum waiting times
Reducing intermediate storage and waiting times shortens the throughput time.
- Quality improvement
Problems and errors can be recognised and eliminated more quickly, as each workpiece is processed individually.
- Flexibility
Production can respond more quickly to changes in demand or design.
- Reduced stock levels
As no large batches are produced, less storage space and capital commitment are required.
- Faster response times
Changes can be implemented more quickly as the production process is more flexible.
- Higher quality
Continuous monitoring and processing of each workpiece means that quality problems can be recognised and eliminated at an early stage.
Implementation
- Layout
The production line is designed in such a way that the workpieces can be moved from one work step to the next without interruption.
- Employee training
Employees must be trained in the principles of one-piece flow to maximise efficiency and quality.
- Technology
Automation and modern manufacturing technologies can support and optimise the one-piece flow.
The concept can be particularly beneficial for companies aiming for high flexibility and quality in their production. It allows a more efficient utilisation of resources and faster adaptation to market requirements.
